YFS8-52ZJ or TK Separation (Breakaway) Electrical Connector

YFS8-52ZJ/TK Separation (Breakaway) Electrical Connector | 52-Contact with 15m Water Pressure Resistance​​​​​​​

The YFS8‑52ZJ/TK Separation Connector series offers high‑density signal interconnection with proven underwater sealing capability. Featuring 52 solder‑terminated contacts—six 16# (10 A) and forty‑six 22# (5 A)—it provides ample capacity for complex signal and low‑power interfaces in a single breakaway package. The receptacle is engineered to withstand 15 m water pressure while maintaining insulation integrity, making it ideal for marine, offshore, and high‑humidity environments. With calibrated 50–100 N separation force, proven resistance to vibration and shock, and a 500‑cycle mechanical life, the YFS8‑52 delivers reliable performance in aerospace, naval, and defense separation events.

Product Descriptions from the Supplier

The YFS8‑52ZJ/TK Separation (Breakaway) Electrical Connector is a high‑density interconnect solution designed for applications requiring both multi‑circuit capability and outstanding environmental sealing. Fully compliant with enterprise standard Q/21EJ1273, this connector features 52 solder‑terminated contacts: six 16# contacts rated at 10 A each (≤30 mΩ) and forty‑six 22# contacts rated at 5 A each (≤50 mΩ). This hybrid arrangement allows system designers to combine control, signal, and low‑power circuits within a single separation interface.

A key feature of the YFS8 series is its ability to withstand 15 m water pressure while maintaining insulation resistance between contacts and between contacts and shell—ensuring uninterrupted signal integrity in submerged or high‑humidity environments. The mechanical separation mechanism is calibrated to release with a force of 50–100 N, providing a secure hold during operation while ensuring positive separation when commanded.

Engineered for harsh environments, the YFS8‑52 operates from -55 °C to +125 °C and survives severe dynamic conditions: random vibration of 0.04 G²/Hz (7.72 Grms), sinusoidal vibration of 150 m/s², shock peaks of 50 g (490 m/s²), and constant acceleration of 490 m/s². With a mechanical life of 500 mating cycles, these connectors are suitable for both ground testing and operational reuse.

Dielectric withstanding voltage is 1000 V AC rms at sea level, derated to 500 V under humidity and 200 V at temperature extremes. Insulation resistance exceeds 1000 MΩ at room temperature and remains ≥20 MΩ after humidity and mechanical testing, ensuring long‑term reliability.

Available in two configurations:

• YFS8‑52TK: Plug (cable‑attached half) with socket contacts
• YFS8‑52ZJ: Receptacle (panel‑mount half) with pin contacts

Typical applications include naval separation interfaces, underwater vehicle tether release, aerospace deployment mechanisms, and any environment requiring high‑circuit‑count breakaway functionality with water resistance.

Specifications

Applications

• Naval Systems: Underwater separation mechanisms, buoy deployment, torpedo launch interfaces.
• Aerospace: Stage separation, satellite release, payload deployment.
• Unmanned Vehicles: UAV/UUV tether release and recovery systems.
• Offshore Energy: ROV tooling, subsea sensor networks.
• Industrial: High‑reliability emergency disconnect in damp or submerged environments.
• Defense: Marine mine countermeasures, underwater surveillance.

Functionality

• 15m Water Pressure Resistance: Maintains contact insulation under 15 m water head—ideal for marine applications.
• Controlled Separation Force: Calibrated 50–100 N breakaway ensures secure hold yet positive release.
• Solder Termination: Reliable, field‑serviceable connections suitable for prototyping and maintenance.
• Hybrid Contact Set: Six 16# (10 A) and forty‑six 22# (5 A) contacts offer design flexibility.
• Environmental Robustness: Withstands extreme temperature, vibration, shock, and acceleration.
• High Contact Density: 52 circuits in a compact separation interface.

Key Features

• 52‑Contact High Density: Accommodates complex circuit requirements in a compact separation interface.
• 15 m Water Pressure Withstand: Unique capability for submerged or high‑humidity separation applications.
• Dual Contact Sizes: 16# (10 A) for moderate power/control and 22# (5 A) for signal circuits.
• Proven Aerospace Qualification: Tested to rigorous vibration, shock, and acceleration standards.
• Calibrated Separation Force: 50–100 N range suits medium‑duty separation requirements.
• Solder Termination: Simple, reliable, and field‑serviceable without special tooling.
• 500‑Cycle Life: Suitable for ground testing and multiple mission uses.
• Wide Temperature Range: -55 °C to +125 °C suits both space and airborne environments.

Custom Design

The YFS8 platform can be adapted to meet unique mission requirements:

• Custom Contact Arrangements: Adjust the mix of 16# and 22# contacts, or add other sizes.
• Separation Force Adjustment: Modify mechanism for non‑standard release forces.
• Special Materials: Select shell finishes for enhanced corrosion resistance or specific conductivity.
• Cable Assembly Integration: Combine with pre‑wired harnesses or overmolding.
• Enhanced Water Resistance: Higher pressure ratings or different sealing materials available.
• Non‑Standard Testing: Additional screening or qualification testing for high‑reliability programs.

Why Choose MXTD

At MXTD, we specialize in mission‑critical interconnect solutions for the most demanding aerospace and naval applications. The YFS8‑52ZJ/TK separation connector exemplifies our commitment to engineering excellence—combining high‑density circuitry with proven 15 m water resistance. Manufactured under strict enterprise standard Q/21EJ1273, each YFS8‑52 undergoes comprehensive testing including separation force verification, contact resistance measurement, and water pressure validation. Our team brings decades of experience in separation systems, working closely with customers to ensure that every interface meets the unique demands of the mission. When you choose MXTD, you're partnering with a dedicated team focused on the success of your program, from prototype to production.

FAQ

Q: What does "15m water pressure resistance" mean?
A: When the receptacle is subjected to a 15‑meter water head (approximately 1.5 bar), each contact pair maintains its insulation resistance, ensuring no electrical leakage or short circuits. This makes the connector suitable for submerged or high‑humidity applications.

Q: What is the separation force range?
A: The mechanical separation force is calibrated between 50 N and 100 N. (Note: some documentation may list an additional 28–50 N range; please confirm exact force with factory for your specific configuration.)

Q: How many contacts are available, and what are their ratings?
A: There are 52 contacts total: six 16# contacts rated at 10 A each (≤30 mΩ), and forty‑six 22# contacts rated at 5 A each (≤50 mΩ).

Q: What termination method does this series use?
A: Termination is via solder cups, providing reliable, field‑serviceable connections.

Q: What is the operating temperature range?
A: The connector operates from -55°C to +125°C.

Q: Can the connector be reused after separation?
A: Yes, the mechanical life is rated for 500 mating/separation cycles, making it suitable for multiple tests and operational uses.

Q: What vibration and shock levels can it withstand?
A: It withstands random vibration of 0.04 G²/Hz (7.72 Grms), sinusoidal vibration of 150 m/s², shock of 50 g (490 m/s²), and constant acceleration of 490 m/s².

Q: What is the difference between YFS8‑52TK and YFS8‑52ZJ?
A: YFS8‑52TK is the plug (cable‑attached half) with socket contacts; YFS8‑52ZJ is the receptacle (panel‑mount half) with pin contacts.

Q: What is the insulation resistance after environmental testing?
A: After humidity and mechanical testing, insulation resistance remains ≥20 MΩ, ensuring reliable signal transmission.

Q: Do you provide mating connectors?
A: Yes, both plug and receptacle versions are available. Please specify your configuration when ordering.

Contact Us

Ready to specify a high‑density separation connector that handles both power and signal circuits while withstanding 15 m water pressure? Our technical experts are standing by to discuss your specific application requirements and recommend the optimal YFS8‑52 configuration—from contact arrangement to custom sealing options.

Whether you need standard units for immediate deployment or custom‑engineered solutions for next‑generation systems, we're here to help you achieve your mission objectives.

Reach out to our team today: manager04@mxtdinfo.com

Let us show you how our YFS8‑52 series water‑resistant separation connectors can deliver reliable performance in even the most challenging environments.