XCE Series High-Density Circular Electrical Connector

XCE Series High-Density Circular Electrical Connector | MIL-C-26482 Series I Equivalent

The XCE Series represents the perfect fusion of proven XC platform reliability with advanced miniaturization engineering. By maintaining the electrical performance and contact arrangement logic of the standard XC Series while significantly reducing contact spacing, we have created a high-density interconnect solution that meets the demanding footprint requirements of modern defense and aerospace systems. Equivalent to MIL-C-26482 Series I, the XCE delivers the ruggedness and field-proven performance of military-grade connectors in a compact, lightweight package. Whether you're upgrading existing systems or designing next-generation equipment with strict space and weight budgets, the XCE Series provides the density you need without compromising on reliability.

Description

The XCE Series High-Density Circular Electrical Connector is a precision-engineered interconnect solution that compresses the proven XC contact arrangement into a smaller footprint—delivering equivalent electrical performance with significant space and weight savings. Building upon the same robust design philosophy as the standard XC Series, the XCE achieves its high-density configuration through optimized contact spacing while maintaining full compliance with MIL-C-26482 Series I requirements. The connector features the same reliable quick bayonet coupling system, providing positive locking and vibration resistance in demanding environments. At the heart of its contact system lies the patented hyperboloid wire spring socket technology, which ensures consistently low contact resistance, smooth mating forces, and exceptional mechanical endurance over thousands of cycles. With five-key polarization options to prevent mismating and flexible gender configurations, the XCE Series offers designers the versatility to optimize panel layouts while maintaining the highest standards of military-grade reliability.

Specifications

Applications

• Aerospace & Aviation: Weight-sensitive avionics, flight control systems, and in-cabin equipment.
• Naval Vessels: Shipboard electronics requiring corrosion resistance and lightweight construction.
• Ground Vehicles: Military trucks, armored vehicles, and portable field equipment.
• Unmanned Systems: Drones, UAVs, and robotics where weight reduction is critical.
• Missile & Ordnance: Compact, lightweight interconnect solutions for guided systems.
• Space Applications: Satellite and launch vehicle systems with strict weight budgets.

Functionality

• High-Density Contact Arrangement: Accommodates more circuits in smaller panel space compared to standard XC Series.
• Quick Bayonet Coupling: Provides secure, vibration-proof connection with simple push-and-twist action.
• Five-Key Polarization System: Offers five distinct keyway positions to prevent mismating of identical-looking connectors.
• Hyperboloid Wire Spring Socket: Ensures smooth insertion/withdrawal forces while maintaining multiple contact points for signal integrity.
• Solder Termination: Reliable, field-serviceable solder cup contacts for secure wire attachment.
• Gender Flexibility: Both plug and receptacle available in pin or socket configurations for design versatility.

Key Features

• Space & Weight Savings: Compressed contact spacing reduces connector footprint while maintaining XC electrical performance.
• MIL-C-26482 Series I Equivalent: Meets international high-density interconnect standards.
• Patented Hyperboloid Socket Technology: Protected by Chinese Patent ZL01270082.7 for proven reliability.
• Five-Key Polarization: Maximum flexibility for multi-connection systems with identical shell sizes.
• Solder Cup Termination: Traditional, reliable termination method ideal for prototyping and field repairs.
• Complete Gender Options: Design flexibility with pin or socket configurations in both halves.
• Proven Heritage: Built upon the field-tested XC platform with decades of operational history.

Custom Design

The XCE Series offers extensive customization options for specialized requirements:

• Mixed Contact Arrangements: Combine multiple contact sizes (φ1.0-φ3.0mm) in a single shell for power/signal hybrid applications.
• Custom Keying: Specify unique polarization configurations for complex multi-connector systems.
• Specialized Platings: Enhanced finishes for extreme marine, chemical, or high-altitude environments.
• Wire Gauge Optimization: Solder barrel sizes optimized for specific wire gauge requirements.
• Hermetic Variants: Glass sintered and bulkhead sealed versions available for pressure/vacuum applications.
• Cable Assembly Integration: Complete custom harness solutions with overmolding and strain relief.

Why Select MXTD

At MXTD, we understand that in modern defense and aerospace systems, every millimeter and gram counts. The XCE Series embodies our commitment to engineering innovation—delivering the proven reliability of the military-standard XC platform in a compact, lightweight form factor. Manufactured under strict enterprise standard 21E/103.026.000JT, each XCE connector undergoes comprehensive testing to ensure it meets or exceeds GJB2889 requirements. Our patented hyperboloid socket technology (ZL01270082.7) represents decades of refinement in contact design, ensuring millions of reliable mating cycles. When you choose MXTD, you're selecting a partner dedicated to pushing the boundaries of connector technology while maintaining the rugged dependability that mission-critical applications demand.

FAQ

Q: How does the XCE Series differ from the standard XC Series?
A: The XCE maintains the same electrical performance and contact arrangement logic as the XC Series but with compressed contact spacing. This results in a smaller overall connector footprint and reduced weight for the same number of circuits—ideal for space-constrained applications.

Q: Is the XCE Series interchangeable with MIL-C-26482 Series I connectors?
A: Yes. The XCE Series is designed with contact density equivalent to MIL-C-26482 Series I, ensuring compatibility with systems designed to this international standard.

Q: What is the advantage of the hyperboloid wire spring socket?
A: Hyperboloid sockets create multiple line contact points, resulting in lower contact resistance, smoother mating forces, reduced insertion/extraction forces, and longer mechanical life compared to standard stamped or machined contacts.

Q: Can I use both pins and sockets in either the plug or receptacle?
A: Yes. The XCE Series offers complete gender flexibility—both plugs and receptacles can be configured with either pin contacts or socket contacts to suit your specific design requirements.

Q: What termination method does the XCE Series use?
A: The XCE Series features solder cup termination, providing reliable, field-serviceable connections ideal for prototyping, maintenance, and applications where crimp tooling is not available.

Q: What patent protects the XCE Series technology?
A: The XCE Series incorporates patented hyperboloid socket technology protected by Chinese Patent No. ZL01270082.7.

Q: Are hermetic versions available?
A: Yes. Hermetic sealing options include bulkhead sealed adapters (50.7kPa, ≤46Pa·cm³/s) and glass sintered hermetic versions (152kPa, ≤0.1Pa·cm³/s) for pressure and vacuum applications.

Q: What contact sizes and current ratings are available?
A: The XCE Series offers four contact sizes: φ1.0mm (5A), φ1.5mm (10A), φ2.0mm (20A), and φ3.0mm (40A), with corresponding solder barrel diameters optimized for each wire gauge.

Contact Us

Ready to maximize panel space and reduce system weight without compromising on military-grade reliability? Our technical experts are standing by to discuss your specific application requirements and recommend the optimal XCE Series configuration. Whether you need standard units for immediate deployment or custom-designed high-density solutions for specialized programs, we're here to help you achieve your performance objectives.

Reach out to our team today: manager04@mxtdinfo.com

Let us show you how our XCE Series high-density circular connectors can help you pack more circuits into less space while maintaining the proven reliability of the XC platform.