PIL 60-600 Series 10A Power Matrix Module Board

The 60-600 series are standalone LXI (LAN eXtensions for Instrumentation) Ethernet control products, not PXIe slot-type modules. This series enables remote control via a standard RJ-45 Ethernet interface and operates as a standalone 1U rack-mount device. PIL 60-600 Series 10A Power Matrix Module Board is a high-power single-pole crosspoint matrix switch designed for power signal routing in large automated test equipment (ATE) systems. This series utilizes high-quality electromagnetic relays (EMRs), supports currents up to 10A and cold switching voltages of 400VDC/250VAC, and has a maximum switching power of 300W/2500VA, meeting the stringent requirements of high-power testing scenarios such as automotive electronics, power management, and industrial automation.

MXTD Supplier / Wholesaler

Xi'an Mingxi Taida Information Technology Co., Ltd. brings over 12 years of industry expertise , we are a professional technology company integrating product research and development, sales, and service. With over ten years of experience in R&D, production, and sales, we serve our clients. Our main products are currently exported to various countries and regions worldwide, including North America, South America, Europe, and Africa. We also provide distribution services for major international brands to meet the diverse needs of our customers. We have strict and detailed quality control requirements to ensure that those who choose our products and brands can use them with confidence and that they better meet their current needs.

Description

This product series complies with the LXI Standard 1.4 standard, uses a 1000Base-T Gigabit Ethernet interface for remote programming control, and is equipped with a rear LCD display showing the device's IP address in real time. The device configuration page and virtual front panel (Soft Front Panel) can be accessed via a standard W3C web browser, enabling plug-and-play rapid deployment.

The 60-600 series offers a variety of matrix sizes, from Single 16×4 to Single 16×16 and Dual 16×8 to Dual 32×4, with a total of 8 standard models (60-600-001 to 60-600-008), and supports customized configurations (such as 60-600-901 Single 16×10 and 60-600-902 Dual 32×1). This flexible configuration strategy allows users to precisely match their testing needs, controlling costs while avoiding wasted functionality.

The product features a compact 1U height, full rack width, and 500mm depth package, and comes with rack mounting ears for direct installation in standard 19-inch racks or desktops.

The core product features of the 60-600 series cover four dimensions: power switching capability, system compatibility, maintainability, and software ecosystem

Power Switching Characteristics

• 10A current rating, maximum switching power 300W/2500VA
• Hot switching to 125VDC/250VAC, suitable for switching scenarios with energized signals
• Cold switching to 400VDC/250VAC, capable of withstanding higher voltages when the relay is not energized
• Uses high-quality electromagnetic power relays (EMRs) with silver alloy gold-plated contacts and a typical on-resistance of only 50mΩ, providing reliable switching confidence

System Compatibility Features

• LXI Standard 1.4 compliant, 1000Base-T Gigabit Ethernet interface
• 1U rack-mount package, saving valuable rack space
• Multiple matrix sizes available (Single 16×4 to 16×16, Dual 16×8 to 32×4), supporting partial fill configurations to reduce costs
• IVI and Direct I/O drivers, compatible with mainstream test software environments

Maintainability

• Built-in Scan List Sequence Stores with support for triggering functionality

• The relay cycle counting function facilitates preventative maintenance

• Four built-in backup relays support quick field replacement, minimizing downtime

• Spare relay kit number 91-100-085 (applicable to all versions 60-600)

• eBIRST diagnostic testing tools support rapid identification of faulty relays

The 60-600 series 10A Power Matrix Module Board allows devices to be deployed as stand-alone nodes in a test network without relying on PXI/PXIe chassis or embedded controllers. This architectural feature makes the 60-600 series particularly suitable for the following applications

• Applications requiring a simple startup process
• Applications requiring remote control
• Applications requiring the switching system to be deployed near the device under test rather than in a centralized chassis

In the LXI low-frequency matrix product line, the 60-600 series complements the following products

The 60-600 series, as the only 10A high-power matrix in the product line, fills the power gap between high-density/high-voltage and low-thermal-potential products. It is the only matrix solution capable of achieving 10A power signal routing on the LXI platform.

Applications:

• Automotive Electronics Testing: ECU Load Management Testing, Up to 64 Channels 10A Switches
• Power Management Testing: High-Power Signal Routing, AC/DC Power Switching
• Industrial Automation Testing: Power Signal Distribution in ATE Systems
• Aerospace Electronics Testing: Remote Control of High-Power Signal Switching
• Semiconductor Testing: Device-Level Power Signal Routing​​​​​​​

Cross Point Matrix Function

The core function of the 60-600 series 10A Power Matrix Module Board is a single-pole crosspoint matrix switch. In an X×Y matrix, any intersection of the X-axis (column) and Y-axis (row) can be connected or disconnected by controlling the corresponding relay, allowing any X input to be connected to any Y output, achieving fully flexible signal routing.

Key features of the matrix architecture:

• Single-pole switching: Only a single conductor (1-Pole) is switched at each crossover point, suitable for switching power signals
• Multiple matrices (Dual configuration models): The 60-600-004 (Dual 16×8) and 60-600-005 (Dual 32×4) provide two independent matrices, allowing two independent signal routing topologies to operate simultaneously within the same chassis.
• Partial filling: Models such as 60-600-006/007/008 are partially filled, providing the required matrix size at a lower cost.

Built-in Scan Sequence Function:

The 60-600 series supports a built-in scan list sequence, allowing users to pre-program a series of relay operation steps and store them internally, which are then automatically executed upon triggering. This feature significantly reduces communication overhead between the host and the device, making it particularly suitable for test sequences requiring high-speed timing switching.

Relay Cycle Counting

The equipment features a built-in relay cycle counting function, which records the number of operations performed by each relay. This function provides a data foundation for preventative maintenance—users can predict when to replace relays based on expected relay lifespan (mechanical life >5×10⁷ cycles, >1×10⁵ cycles under maximum hot-switching load) and actual operation counts, thus avoiding failures at critical moments.

Virtual Front Panel and Web Control

The 60-600 series offers a built-in Soft Front Panel, accessible via a standard web browser. Users can manually operate the matrix, view its status, and configure parameters directly in the browser without installing additional software, enabling rapid debugging and verification.

Programmable Control Function

The device receives programming commands via the LAN interface and supports the following control methods:

• Direct I/O Driver (piplx): Direct control without the need for a VISA middleware layer
• IVI Driver (pi40iv): Compliant with IVI Switch class specifications, fully compatible with NI Switch Executive
• VISA Driver (pipx40): VISA-compliant instrument control interface
• Command Line Control: Command line operation via SSH or Expect tools
• SOAP Interface: Supports remote control based on web services

Pickering offers flexible customization services for the 60-600 series, with customization options including:

• Alternative Relay Types: Select relays of different specifications based on application requirements
• Mixed Relay Types: Use relays of different specifications in the same matrix
• Number of Alternative Relays: Customize the matrix size (e.g., 60-600-901 Single 16×10)

Switch Specifications- PIL 60-600 Series 10A Power Matrix Module Board

Select the Appropriate Model Based on Actual Testing Requirements

Comparison of Matrix size and Intersection Points for Each Model

Software User Manual

The 60-600 series 10A Power Matrix Module Board supports a variety of drivers, covering the entire software ecosystem from embedded development to test automation:

SPM's core functions:

• Automatic path calculation: No need to know the specific relay topology
• Short circuit detection: Prevents accidental short circuits of critical paths
• Endpoint protection: Prevents accidental connections to critical nodes (such as power and ground)
• Virtual switch box: Abstracts complex switching systems into simple connection relationships

eBIRST (external built-in relay self test) is a USB control diagnostic test tool provided by Pickering. It can perform automated path resistance tests on Pickering PXI, PCI, or LXI switching products to quickly identify faulty relays.

eBIRST Core Functions:

• Detects welded, open circuit, or high contact resistance relays
• Graphical display of relay location; faulty relays are highlighted in red
• USB powered, no external power supply required
• Free download of accompanying Windows application
• Supports reduced downtime and maintenance costs for switching systems

Custom Design

We get it that standard arrangements do not continuously meet one of a kind prerequisites. Our experienced building group gives comprehensive OEM/ODM customization administrations. Whether you require adjusted recurrence ranges, specialized activating alternatives, or custom frame components, we work closely with you to create the idealize arrangement. Our adaptable plan approach guarantees your particular application needs are completely tended to whereas keeping up our quality standards.

Why Choose MXTD?

Proven Experience

With over 12 years in the industry, we understand your challenges and deliver solutions that work.

Quality Assurance

Strict quality control processes ensure every board meets our high standards for reliability and performance.

Comprehensive Support

Our technical team provides ongoing assistance from initial consultation through long-term maintenance.

Fast Response

We respond quickly to your needs, whether for standard products or custom solutions.

Reliable Delivery

Partnering with trusted logistics providers ensures your orders arrive safely and on time.

FAQ:

Q: Why can't I access the built-in web control interface of the board through a browser after it is connected via Ethernet?

A:  

• Check the IP display on the front/rear drive: The 60-600 series rear drive features an intuitive IP address display. First, confirm that the IP address displayed on the screen is on the same network segment as your main PC (the subnet mask must match).
• Resolve IP conflicts/unassigned addresses: If it displays 0.0.0.0 or 169.254.x.x, it means that the address was not successfully obtained via DHCP. Try connecting the PC directly to the chassis with an Ethernet cable and use the official tool Pickering LXI Finder to force it to configure a static IP address.
• Network firewall blocking: Ensure that the main PC has open LXI protocol standard communication ports (such as port 80 and port 5025). If necessary, temporarily disable the antivirus software's LAN firewall.​​​​​​​

Q: In ATE testing, how can we prevent sudden network outages or communication delays from interrupting the test?

A: In time-sensitive closed-loop testing, do not rely on software to send control commands step-by-step over the network. Instead, utilize the built-in Scan List Sequence Stores function of the 60-600 series to pre-download the switching sequence to the device's hardware flash memory. During testing, use the hardware trigger pin on the back panel to directly step-trigger the switch. Even if the network experiences a brief interruption or delay, the hardware will switch precisely according to the predetermined sequence.

Q: What does it mean to say "maximum 125VDC/250VAC for hot switching, maximum 400VDC for cold switching"? How can I prevent the circuit board from burning out?

A: 

• Hot Switching: This refers to opening or closing the channel while it is under voltage and current load. To prevent severe arcing of the 10A electromechanical relay during closing/opening, the DC voltage for hot switching is limited to 125VDC.
• Cold Switching: This refers to operating the relay to engage or disengage after disconnecting the external power supply (ensuring no voltage/current interruption). In cold switching mode, the switch can withstand voltages up to 400VDC.
• Correct Practice: When switching high-voltage signals above 125VDC, it is strongly recommended to use cold switching logic (i.e., power off -> switch on -> power on). This can extend the equipment's lifespan to its rated lifespan of hundreds of thousands of cycles.

Q: When switching inductive loads (such as high-power motors and contactor coils), relays are prone to sticking. How can this be resolved?

A: ​​​​​​​

Although the 60-600 relay is rated to support 10A, inductive loads generate a back electromotive force (EMF) of up to several thousand volts at the moment of disconnection, which can quickly break down the electromechanical relay contacts, causing them to stick. An arc suppression circuit (such as a DC parallel reverse freewheeling diode or an AC parallel RC snubber) must be connected in parallel at the external terminals (close to the load side) to absorb the surge.

Q: How can the degradation status of a specific relay within a high-power matrix be determined after long-term operation?

A:

The 60-600 series 10A Power Matrix Module Board incorporates a hardware-level relay cycle counter. Developers can use programmable drivers (IVI or Direct I/O) to read the number of physical actions at each matrix crosspoint at any time. This proactively alerts maintenance personnel to replace relays before they reach their mechanical fatigue life.

Contact Us

Ready to integrate reliable Matrix Module control into your system? Our team is here to help you select the right configuration and provide ongoing support.

Contact our technical specialists at manager03@mxtdinfo.com  / manager02@mxtdinfo.com for detailed specifications, pricing information, or to discuss your custom requirements. We're committed to delivering the perfect PIL 60-600 Series 10A Power Matrix Module Board solution for your application needs.