PIL 40-100 Series Matrix SPDT Module Card

PIL 40-100 series Matrix SPDT Module Card featuring 83 SPDT (single-pole double-throw) electromagnetic relays, they represent the highest density 2A SPDT PXI switching modules in PI company's product line.

Originally designed for the medium-power, high-density switching needs of the aerospace and defense sectors, it served as a higher-density alternative to the previous 52 SPDT module (model 40-139). The 40-100-001 Matrix SPDT Module Card module uses a single-slot 3U PXI package, with a maximum switching current of 2A (supporting both hot and cold switching), a maximum switching voltage of 200VDC/140VAC, and a maximum power of 60W. Signal connections are achieved through a front-panel-mounted 500-pin SEARAY high-density connector. Pickering also provides standard cable solutions that convert this connector to D-type connectors, IDC connectors, and unterminated options. Typical applications of this module include automotive testing, aerospace testing, military testing, and battery/power cell testing.​​​​​​​

MXTD Supplier

Xi'an Mingxi Taida Information Technology Co., Ltd. brings over 12 years of industry expertise , we are a professional technology company integrating product research and development, sales, and service. With over ten years of experience in R&D, production, and sales, we serve our clients. Our main products are currently exported to various countries and regions worldwide, including North America, South America, Europe, and Africa. We also provide distribution services for major international brands to meet the diverse needs of our customers. We have strict and detailed quality control requirements to ensure that those who choose our products and brands can use them with confidence and that they better meet their current needs.

Description

The PIL 40-100 series Matrix SPDT Module Card was developed out of the urgent need in the aerospace and defense testing fields for a higher-density 2A switching solution. In Pickering's PXI switch module product portfolio, the 40-100 series is explicitly categorized as a "high-density, medium-power (2A to 5A) general-purpose switch," alongside the 40-121 (switch protection type), positioning it in the high-density, medium-power range of the density-power matrix

The key characteristics of the 40-100 series PXI relay modules can be summarized as follows:

• High-Density Design Advantages

The core differentiating advantage of the 40-100 series lies in its industry-leading SPDT relay density. Integrating 83 SPDT relays in a single-slot 3U PXI module, it far surpasses the density of other 2A modules in the same series. Compared to its predecessor, the 40-139 (52 x SPDTs), the 40-100 offers approximately 60% more SPDT relays while maintaining the same 2A switching capability.This high-density design allows the test system to implement a larger-scale signal switching network within a limited PXI chassis space.

• Relay Contact Technology

This module uses palladium-ruthenium gold-coated bifurcated contact electromagnetic relays, combining the wear resistance of palladium-ruthenium alloys with the low contact resistance of gold coatings. The bifurcated contact design provides higher contact reliability, making it particularly suitable for medium-power signal switching scenarios. Through-hole mounting allows for easy replacement of individual relays without replacing the entire module during maintenance, significantly reducing system maintenance costs and downtime.

Innovation of Key Products in The Same Series - PIL 40-100 Series Matrix SPDT Module Card:

Key Switching Function- PIL 40-100 Series

The 40-100 series is a universal relay switch module. Its 83 SPDT relays are all in an uncommitted configuration, that is, the common terminal (C), normally closed terminal (B) and normally open terminal (A) of each relay are independently led to the front panel connector. Users can freely build a switching network according to their needs.This non-committal design gives users maximum flexibility:

• Signal Routing: Construct arbitrary signal routing topologies to switch input signals to different output channels
• Signal Distribution: Distribute a single signal source to multiple target devices
• Load Switching: Switch AC/DC loads under medium power conditions, or cascade external high-power relays, contactors, and solenoid valves
• Test System Construction: Build the signal switching layer in an automated test system to enable multi-DUT testing and parallel testing

System Integration Capabilities- PIL 40-100 Series Matrix SPDT Module Card

The 40-100 module supports multiple system integration methods：

• PXI Chassis: Compatible with all chassis conforming to 3U PXI and CompactPCI (cPCI) specifications, as well as PXIe hybrid peripheral slots
• LXI Modular Chassis: Supports Pickering's LXI or LXI/USB modular chassis, enabling remote Ethernet or USB control
• Cable and Connector Ecosystem: Pickering provides standard conversion solutions from 500-pin SEARAY connectors to D-type connectors, IDC connectors, and unterminated cables, and offers a free online cable design tool

Key Performance Indicators Compared with Similar Products ( PIL 40-100 Series )

The 40-100-001 significantly outperforms the 40-139A and 40-132A (300VDC) in SPDT relay density (83 vs 52), but its maximum voltage (200VDC) is lower than the 40-139A and 40-132A (300VDC). This is because the SEARAY connector has a smaller pin pitch, resulting in a correspondingly lower withstand voltage. In applications where 300V high-voltage switching is not required, the 40-100-001 offers higher channel density and better space utilization.

Environment

Software User Manual

It provides three main Windows drivers for the 40-100-001 and the entire System 40 PXI module series, allowing users to choose according to their system requirements.

The 40-100-001 driver supports the following programming environments and development tools

When the 40-100-001 is installed in a Pickering LXI modular chassis, the following additional control methods are also supported:

Custom Design

We get it that standard arrangements do not continuously meet one of a kind prerequisites. Our experienced building group gives comprehensive OEM/ODM customization administrations. Whether you require adjusted recurrence ranges, specialized activating alternatives, or custom frame components, we work closely with you to create the idealize arrangement. Our adaptable plan approach guarantees your particular application needs are completely tended to whereas keeping up our quality standards.

Why Choose MXTD?

Proven Experience

With over 12 years in the industry, we understand your challenges and deliver solutions that work.

Quality Assurance

Strict quality control processes ensure every board meets our high standards for reliability and performance.

Comprehensive Support

Our technical team provides ongoing assistance from initial consultation through long-term maintenance.

Fast Response

We respond quickly to your needs, whether for standard products or custom solutions.

Reliable Delivery

Partnering with trusted logistics providers ensures your orders arrive safely and on time.

FAQ:

Q: After inserting the expansion card into the PXI/LXI chassis, Windows Device Manager or testing software cannot find the expansion card. How to fix this?

A:  

• Check physical connection: The 40-100 series typically consists of multiple relays, making the board relatively heavy. Ensure the board is fully pushed in and that the screws at both ends are tightened
• Restart the computer: A PC restart is required after installing the Pickering driver to complete underlying resource allocation
• Check device category: After correct installation, it should appear in the NI-VISA PXI Devices or Pickering Interfaces PXI directory in Device Manager. If it displays as "Unknown PCI device," you need to rerun the Pickering driver repair program
• Use official tools: Open the official Pickering Diagnostic Utility. This tool can directly scan the PCI network topology, clearly indicating whether the problem is hardware power failure, chassis backplane not being recognized, or address conflict​​​​​​​

Q: Why does hard-coding the physical board address in the test program cause it to fail when changing the slot or upgrading the system?

A: The hardware base address (Bus/Slot address) of the PXI/PCI switch board is dynamically allocated during computer startup and PCI bus enumeration. Hardcoding the physical address in the code is strongly discouraged. Best practice is to use Pickering Explorer or NI MAX software to bind a fixed virtual instrument name (such as Alias/Logical Name) to the board, and then directly call this alias in the code to achieve slot independence.

Q: The 40-100 module is rated to support 2A current. Why is it that the hardware is easily damaged or stuck together when switching to a lower current?

A: This text confuses hot switching with cold switching: The 40-100 series circuit allows a maximum hot switching current of 2A. However, if the circuit contains a very large transient capacitive load (such as an undischarged capacitor) or an inductive load (such as a transformer or motor), the surge current at the moment of closure will far exceed 2A, easily causing arcing or direct sticking of the relay contacts.

Solution: The recommended solution is to use a "cold switching" mode (first disconnect the physical power supply of the test source -> the relay switches -> the power is turned back on). If it is an inductive load, a freewheeling diode or an RC snubber circuit must be connected in parallel at the external cable end.

Q: With high-density 500-pin connectors having too many pins, how can I efficiently troubleshoot whether a specific relay is faulty?

A: The 40-100 series fully supports Pickering's official eBIRST switch system diagnostic testing tool. Without disassembling the board, simply insert the dedicated eBIRST test connector into the front panel, run the diagnostic software, and the tool will automatically poll and test the contact resistance of each channel. It will then graphically locate and mark on the screen which relay number has suffered physical damage or excessive contact resistance, greatly simplifying the maintenance process.​​​​​​​

Contact Us

Ready to integrate reliable SPDT Module control into your system? Our team is here to help you select the right configuration and provide ongoing support.

Contact our technical specialists at manager03@mxtdinfo.com  / manager02@mxtdinfo.com for detailed specifications, pricing information, or to discuss your custom requirements. We're committed to delivering the perfect PIL 40-100 Series Matrix SPDT Module Card solution for your application needs.