XCA Series Lightweight Circular Electrical Connector

XCA Series Lightweight Circular Electrical Connector | Fully Interchangeable with XC Series

The XCA Series represents the next evolution in military-grade circular connectors, delivering all the reliability of the legacy XC Series with a significant weight reduction. Engineered for modern defense platforms where every gram counts, these connectors maintain complete interchangeability with existing XC Series installations while introducing innovative features like the right-angle cable clamp with anti-rotation and anti-water accumulation protection. Whether upgrading existing systems or designing new platforms, the XCA Series provides the perfect balance of ruggedness, weight savings, and performance for today's most demanding aerospace and defense applications.

Description

The XCA Series Circular Electrical Connector is a high-performance, lightweight interconnect solution designed to meet GJB2889 military standards while offering complete interchangeability with the widely deployed XC Series. Through advanced materials engineering and optimized structural design, the XCA achieves substantial weight reduction without compromising mechanical strength or environmental sealing. The innovative right-angle cable clamp features an anti-rotation mechanism that prevents cable stress during installation and an anti-water accumulation design that eliminates moisture traps—critical for applications exposed to condensation or immersion. Featuring the same proven quick bayonet coupling and hyperboloid contact technology as the XC Series, the XCA ensures reliable signal and power transmission across the most demanding military environments while reducing overall system weight.

Specifications

Applications

• Aerospace & Aviation: Weight-sensitive avionics, flight control systems, and in-cabin equipment.
• Naval Vessels: Shipboard electronics requiring corrosion resistance and lightweight construction.
• Ground Vehicles: Military trucks, armored vehicles, and portable field equipment.
• Unmanned Systems: Drones, UAVs, and robotics where weight reduction is critical.
• Missile & Ordnance: Compact, lightweight interconnect solutions for guided systems.
• Space Applications: Satellite and launch vehicle systems with strict weight budgets.

Functionality

• Right-Angle Cable Clamp: Innovative 90-degree design prevents cable kinking and reduces installation height.
• Anti-Rotation Feature: Prevents cable clamp rotation during tightening, protecting wires from stress.
• Anti-Water Accumulation: Specially designed drain paths prevent moisture entrapment in the cable clamp area.
• Quick Bayonet Coupling: Provides secure, vibration-proof connection with simple push-and-twist action.
• Complete XC Interchangeability: Drop-in replacement for existing XC Series installations without panel modifications.
• Multiple Termination Options: Supports crimp, solder, and PCB mounting configurations.

Key Features

• Weight Reduction: Significantly lighter than equivalent XC Series connectors through optimized structural design.
• 100% Interchangeable: Identical mounting dimensions and contact arrangements as XC Series for seamless upgrades.
• Innovative Cable Management: Right-angle clamp with dual anti-rotation and anti-water accumulation functions.
• Dual Wire Standard Compatibility: Accommodates both American standard (AWG) and domestic wire specifications.
• Double-Sided Tinned Copper Core: Enhanced current-carrying capacity and corrosion protection.
• Comprehensive Product Line: Available in standard, bulkhead sealed, and glass sintered hermetic versions.

Custom Design

The XCA Series offers extensive customization while maintaining XC interchangeability:

• Mixed Contact Arrangements: Combine multiple contact sizes (φ1.0-φ3.0mm) in a single shell for power/signal hybrid applications.
• Custom Shell Platings: Specify specialized finishes for unique environmental requirements or system color coding.
• Right-Angle Variations: Customize cable clamp exit angles and lengths for specific routing requirements.
• Hermetic Configurations: Glass sintered versions available for vacuum, high-altitude, or pressure vessel applications.
• Wire Bundle Optimization: Custom contact arrangements optimized for specific American or domestic wire combinations.

Why Select MXTD

At MXTD, we understand that in aerospace and defense applications, every gram and every millimeter matters. Our XCA Series represents our commitment to continuous innovation—delivering the proven reliability of the military-standard XC platform in a lighter, more advanced package. Manufactured under strict enterprise standard 21E0.204.088JT, each XCA connector undergoes comprehensive testing to ensure it meets or exceeds GJB2889 requirements. By choosing MXTD, you're not just buying a connector; you're investing in engineering expertise, quality assurance, and a partnership dedicated to the success of your mission-critical programs. Whether you're upgrading existing systems or designing the next generation of defense technology, the XCA Series delivers the performance you need with the weight savings you demand.

FAQ

Q: Is the XCA Series truly interchangeable with existing XC Series connectors?
A: Yes, 100%. The XCA Series maintains identical mounting dimensions, contact arrangements, and panel cutouts as the XC Series, making it a drop-in replacement for new designs or field upgrades.

Q: How much weight savings can I expect compared to XC Series?
A: While specific weight savings vary by configuration, the XCA Series achieves significant weight reduction through optimized structural design and advanced materials—typically 15-25% lighter than equivalent XC models.

Q: What is the advantage of the right-angle cable clamp design?
A: The right-angle design reduces installation height in tight spaces, while the integrated anti-rotation feature prevents cable stress during tightening. The anti-water accumulation design eliminates moisture traps, preventing corrosion and ice formation in extreme environments.

Q: Can I use American standard (AWG) wires with the XCA Series?
A: Yes. The XCA Series is specifically designed to accommodate both American standard (AWG) and domestic wire specifications, providing maximum flexibility for international programs and supply chains.

Q: What plating options are available for harsh environments?
A: For maximum corrosion resistance, we recommend stainless steel passivated versions (1,000 hours salt spray) or zinc-nickel chromate plating. For standard applications, electroless nickel (96 hours salt spray) and black anodizing are available.

Q: Are the contacts compatible with existing XC Series tooling?
A: Yes. The XCA Series uses identical contact dimensions and crimp specifications as the XC Series, allowing you to use your existing installation tooling and procedures.

Contact Us

Ready to reduce weight without sacrificing reliability in your next generation of defense or aerospace systems? Our technical experts are standing by to discuss your specific application requirements and recommend the optimal XCA Series configuration. Whether you need standard units for immediate deployment or custom-designed solutions for specialized programs, we're here to help you achieve your performance and weight objectives.

Reach out to our team today: manager04@mxtdinfo.com

Let us show you how our XCA Series lightweight circular connectors can help you shave critical grams from your system while maintaining the proven reliability of the XC platform.